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Mixed Case Fulfilment

Mixed Case Fulfilment – Mixed Case Palletising Solutions
Managing high labour costs, space constraints and time limitations don’t have be ongoing burdens for companies that want to optimise their warehouses and distribution centres. For mixed pallet loads, ensuring high performance and compact transportation can be difficult without a system to address and mitigate unforeseen circumstances.
The Dematic Mixed Case Fulfilment solution optimises warehouse space with a cube layout that makes use of vertical space. The solution reduces transportation costs with optimally sized pallet loads and decreases the need for warehouse operational staff.
The Dematic Mixed Case Fulfilment solution also improves retail replenishment by building aisle-ready pallets that simplify restocking. The automation provides significant throughput increases and prepares your operations for unforeseen disruptions.
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What is mixed case fulfilment?

Mixed case fulfilment helps companies operate more cost effectively and competitively by building mixed case pallets designed for aisle-readiness and compact transportation. The solution includes software that works for you — technology that operates in three environment zones, including ambient, chilled, and frozen.

With its scalable design, the solution can handle future expansion and increases in throughput demand. Dematic software manages equipment and workflow processes while our palletisation software customises mixed pallets to meet the specific needs and demands of all warehouses in your network. Dematic Mixed Case Fulfilment is best suited in retail operations that include grocery, general merchandise, or food and beverage.

The software maintains the stability of a loaded pallet regardless of stack height, weight distribution, or pallet pattern. It provides easy access to operational intelligence with role-based screens and uses data-driven decision making and validation based on lean principles.

How does automated mixed case order fulfilment work?

  1. Product is stored in a high-density case/tote buffer system (Dematic Multishuttle®, Mini-Load AS/RS, or AutoStore).
  2. Cases/totes are retrieved and automatically transported to the manual or automatic palletising station based on their predefined sequence on the shipping pallet.
  3. Cases are arranged on pallets by automatic palletisers or by operators at ergonomic palletising stations.
  4. Pallets are wrapped as each layer completes to ensure stability.
  5. The finished pallet is labelled as required and is delivered to the shipping area.

What are the advantages of mixed case fulfilment?

Mixed case pallets are designed for aisle-readiness and compact transportation. Advantages:

  • Reduce Labour Dependency: Decreases warehouse operational staff by 50–70% compared to traditional manual methods.
  • Ship More in a Single Trip: Maximises the space available in a trailer, reducing transportation costs by up to 18%.
  • Work in Three Environment Zones: Provides a range of temperature zones: ambient, chilled, and frozen.
  • Increase Client Satisfaction: Decreases product damage, inaccurate orders, and stockouts by minimising human errors.

Dematic automated mixed case order fulfilment solutions dramatically reduce picking labour and rapidly build high-density, store-ready pallets and carts.

With custom software developed by 800 different in-house experts who ensure that your system is maximised for efficiency, we takes automation to the next level. we Mixed Case Fulfilment technology starts with software that ties directly into your inventory management processes. Using algorithms to optimise order fulfilment and maintain optimal efficiency, Mixed Case Fulfilment releases your order pallets and ensures on-time delivery to your outbound dock.

1.Can they scale?

It is critical to select the right supplier - one that will be a trusted partner throughout the entire process.

As a company that’s led innovation in Supply Chain for more than 200 years, we provides the widest range of solutions and the expertise to build the solution you need for complete control and visibility over your operation.

Our solutions are tailored to your business challenges. Using standardised sub-systems and industry-leading insight and expertise, we provides world-class integrated hardware, software, and support to help you empower people, optimise space, drive growth and improve efficiency.

With we, you can grow your business to compete locally, retain customer loyalty, and deliver with speed and accuracy on a global scale.

2.Is there a robust software ecosystem?

we Software takes automation to higher levels of efficiency.  For example, our software optimises retail performance and can streamline order fulfilment processes to connect warehouse operations, maintenance, and analytics into one comprehensive ecosystem.

3.Can you contact support whenever you need?

we has a long history of developing, commissioning, and maintaining solutions with industry-leading support through diagnostics, monitoring and response, and resident maintenance. Our global footprint enables implementation at scale and our always-on customer service is unmatched with local operations in over 25 countries.

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